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A single mislabeled product can trigger an FDA investigation, force a costly recall, and damage your brand reputation. In food and consumer goods packaging, getting the label right isn't just about quality—it's about protecting your business from million-dollar mistakes. The solution? Automated label roll verification that catches errors before the first product is ever labeled. The Hidden Cost of Manual Label Checking Most food manufacturers still rely on visual inspection to catch labeling errors. But human inspectors can't keep up with modern production speeds, and they miss critical issues like: * Subtle barcode quality problems that cause scanning failures * Template mismatches in multi-language packaging * Orientation errors that lead to upside-down labels * Pre-printed content that doesn't match the current batch By the time these errors are discovered, thousands of products may already be mislabeled. How Smart Verification Works Modern label roll verification systems check everything before production starts: Pre-Production Verification: The system confirms the correct roll type, verifies pre-printed content matches templates, and validates barcode quality—all before the roll enters the printer. Loading Accuracy: Sensors confirm operators have loaded the right roll in the correct orientation, preventing simple but costly setup errors. Real-Time Monitoring: Throughout production, continuous machine vision inspection catches printing issues immediately and stops the line automatically when problems occur. Verification Stage What Gets Checked Technology Used Benefit Pre-Load Check Roll type, content, barcode quality MV-4000 Vision System Prevents wrong rolls from entering production Loading Verification Proper placement, orientation NX1 Controller + Sensors Ensures correct setup before printing starts In-Line Monitoring Print quality, template matching Integrated Vision + Control Catches errors immediately during production Data Logging Batch tracking, quality metrics NX1 + MES Integration Enables full traceability and compliance reporting ← Scroll horizontally to view more → Proven Results in Food Manufacturing Major Food Producer Success Working with Omron, a leading food manufacturer implemented Omron's V275 inspection system and achieved near-zero mislabeled products while handling multi-language formats seamlessly. Food Packaging Equipment Manufacturer A major equipment manufacturer in the food packaging industry leveraged Sysmac solutions to set new benchmarks for machine performance, achieving faster setup times, reduced waste, and improved overall equipment efficiency through advanced data capabilities and seamless integration. Download Success Story The Technology Behind Smart Verification NX1 Series Controllers: High-speed edge controllers like the NX102 and NX1P that integrate logic, motion, safety, and data connectivity in one unit. With 1ms cycle times, they provide instant response to quality issues. MV-4000 Smart Cameras: Industrial vision systems capable of inspecting 4,000-14,000 parts per minute, handling barcode verification, text recognition, and layout checks simultaneously. Sysmac Platform: Unified development environment that enables rapid format changeovers—template switches happen in under a minute for multi-SKU production runs. Check Omron Sensors & Machine Vision Why Automation Wins Speed: Inspects at full production speed without creating bottlenecks Consistency: Maintains the same high standards across all shifts Compliance: Automatically logs data for FDA, CFIA, and ISO requirements Flexibility: Handles multiple languages and formats with quick changeovers ROI That Makes Sense The cost of implementing label verification is typically recovered within months through: * Prevented recalls and associated costs * Reduced waste from mislabeled products * Improved throughput from automated inspection * Lower labor costs for quality control Consider that a single recall can cost millions in direct expenses plus immeasurable brand damage—making verification systems one of the smartest investments in food packaging. Ready to Eliminate Labeling Errors? At Proax Technologies, we've helped food and consumer goods manufacturers across North America implement bulletproof labeling systems. From assessment through installation, we ensure your verification system delivers maximum protection and ROI. Contact our automation experts to discuss how label roll verification can protect your brand and streamline your packaging operations.

ABB contactors are among the most reliable electrical switching devices in industrial automation. As Canada's leading ABB authorized distributor, Proax has helped thousands of engineers and technicians select the right ABB contactor for their applications. Whether you're designing a new motor control panel or replacing existing equipment, choosing the right ABB contactor can significantly impact your system's performance and longevity. This comprehensive guide covers everything you need to know about ABB contactors, from selection to troubleshooting, backed by our in-house engineering expertise across 13 locations in Canada. What is an ABB Contactor? An ABB contactor is an electrically controlled switch designed for making and breaking electrical circuits under normal operating conditions. Unlike generic contactors, ABB contactors feature advanced technologies like AF (Arc-Free) technology, electronic coil interfaces, and superior arc suppression systems that ensure reliable operation in demanding industrial environments. ABB offers one of the industry's most comprehensive contactor portfolios, from compact 9A devices to heavy-duty 1650A units, serving applications across manufacturing, infrastructure, and renewable energy sectors throughout Canada. Why Choose ABB Contactors? * AF Technology: Industry-leading arc suppression for extended contact life * Electronic Coil Interface: Wide voltage range operation (24-500V) with built-in surge protection * Global Standards Compliance: CSA, UL, and IEC certifications * 10 Million Operation Rating: Superior mechanical and electrical endurance * Comprehensive Portfolio: From miniature to high-power applications * Local Support: Proax engineers across Canada provide expert technical assistance Key Types of ABB Contactors ABB offers a wide range of contactors tailored to various needs. Here are the main types you need to know: 1. AF Series Contactors (Universal AC/DC Control) * Ideal for: Motor control, power switching. * Features: * Universal coil voltage (100 V - 250 V AC/DC). * Compact, reliable, and energy-efficient. * Suitable for unstable networks, reducing downtime. AF 3-pole Contactors ABB's AF 3-pole contactors are the industry standard for three-phase motor control applications. These contactors feature revolutionary AF technology that allows use in all parts of the world and in all network conditions. Key Features: * Current ratings from 9A to 1650A * Electronic coil interface (24-500V AC/DC) * Built-in surge protection * 10 million mechanical operations * Global compatibility Popular Applications: * Three-phase motor starting * Pump control systems * Compressor applications * Industrial machinery control AF 4-pole Contactors Application: Power switching applications AF 4-pole contactors provide additional switching capacity for applications requiring neutral switching or enhanced control flexibility. Applications: * Neutral switching requirements * Single-phase loads on three-phase systems * Additional auxiliary functions * Enhanced control flexibility 2. R Contactors (DC and AC Circuit Switching) * Ideal for: High current and high voltage applications. * Features: * DC-1 rated current up to 5000 A. * AC-1 rated operational current up to 5000 A. * Suitable for slip ring motor control and DC circuit switching. * Special Variants: * AMA or AME for energy-saving and safety requirements. * LOR and FOR for AC/DC coupling and slip ring motor control. 3. Specific Contactors ABB capacitor switching contactors are specially designed to withstand unlimited peak current associated with capacitive loads. Features: * Heavy-duty contact materials * Enhanced arc suppression * Pre-insertion resistors available * Synchronized switching capabilities Applications: * Power factor correction systems * Capacitor bank switching * Harmonic filter control * Reactive power compensation 4.Contactors for DC Switching Application: Battery systems and renewable energy ABB DC switching contactors provide compact and efficient DC load control for modern energy applications. Specialized Features: * DC arc suppression technology * Compact design for space-saving * Voltage ratings up to 1000V DC * Extended contact life Applications: * Solar power systems * Battery storage systems * EV charging infrastructure * Industrial DC drives AFS Contactors for Safety Applications Application: Machine safety and emergency stop systems AFS safety contactors help make your system safer with certified safety features for critical applications. Safety Features: * SIL 3 / PLe safety rating * Fixed auxiliary contact blocks * Mechanically linked mirror contacts * Force-guided contacts * CSA safety certification Applications: * Emergency stop circuits * Safety interlock systems * Machine guarding * Process safety applications Installation Contactors Application: Building automation and HVAC ABB installation contactors are designed for hum-free control in noise-sensitive environments. Features: * Silent operation technology * Low power consumption * Manual override functionality * Compact modular design * DIN rail mounting Applications: * HVAC control systems * Building automation * Lighting control * Pump control Definite Purpose Contactors Application: HVAC and refrigeration systems ABB definite purpose contactors combine flexibility with high performance for specific HVAC applications. Features: * CSA and UL certified * NEMA standards compliance * Optimized for HVAC loads * Cost-effective solution Applications: * Air conditioning systems * Heat pumps * Refrigeration equipment * Commercial HVAC NEMA Lighting Contactors ABB offers a complete range of mechanically and electrically held contactors for commercial and industrial lighting applications: CR160 Lighting Contactors * Heavy-duty lighting control * Industrial environments * High switching capacity CR360L Lighting Contactors * Reliable lighting control * Commercial applications * Energy-efficient operation CR460 Lighting Contactors * Advanced lighting control * Complex lighting systems * Time delay features DC Circuit Switching Contactors Application: Specialized DC applications DC circuit switching contactors provide reliable switching for demanding DC applications with superior arc extinction capabilities. How to Select the Right ABB Contactor Step 1: Determine Application Requirements For Motor Applications: 1. Check motor nameplate for: * Full Load Amperage (FLA) * Horsepower (HP) or kilowatt (kW) rating * Voltage rating (CSA standards) * Starting method (DOL, star-delta, soft start) 2. Consider duty cycle: * AC-3: Normal motor starting and stopping * AC-4: Frequent starting, plugging, and jogging ABB Contactor Sizing Rule: * Motor control: Select contactor HP rating ≥ motor HP rating * Frequent operation: Choose AC-4 rated or upsize by one rating Step 2: Voltage and Coil Selection Main Circuit Voltage (Canadian Standards): * 240V, 480V, 600V AC systems * Match contactor voltage rating to system voltage Control Coil Voltage: * 24V DC: Most common for PLC control * 120V AC: Traditional control circuits * 240V AC: Direct motor voltage control * Wide band coils: 100-250V AC/DC for versatile applications Step 3: Environmental Considerations Canadian Operating Conditions: * Temperature range: Consider -40°C to +40°C for outdoor applications * Humidity: High humidity environments require IP54+ protection * Dust/moisture: Industrial environments may need IP65 rating * Vibration: Mobile equipment requires enhanced mounting ABB Contactor Pre-Installation Checklist ✓ Power isolation: Follow CSA lockout/tagout procedures ✓ Verify ratings: Match contactor specs to application ✓ Check torque specs: Use proper terminal torque values ✓ Plan wire routing: Separate power and control circuits per CEC Installation Steps 1. Mount the contactor * Use DIN rail or screw mounting * Ensure adequate clearance (minimum 10mm sides) * Mount vertically for optimal performance 2. Power circuit connections * Connect L1, L2, L3 (line) terminals * Connect T1, T2, T3 (load) terminals * Use CSA-approved cable lugs * Torque values: 1.2-2.5 Nm for standard terminals 3. Control circuit wiring * Connect coil terminals A1, A2 * Wire auxiliary contacts as required * Use separate cable runs per CEC requirements 4. Testing and commissioning * Verify all connections * Test coil operation at rated voltage * Check contact operation with multimeter * Perform insulation resistance test Troubleshooting ABB Contactors Common Problems and Solutions 1. Contactor Won't Energize Possible Causes & Solutions: * No control voltage: Check 24V supply to coil terminals A1, A2 * Faulty coil: Measure coil resistance (80-200Ω for 24V coils) * Mechanical jam: Inspect for debris or damaged components * Control circuit fault: Trace wiring from PLC output 2. Contactor Chattering/Buzzing Possible Causes & Solutions: * Low control voltage: Verify coil voltage (must be >85% rated) * Poor connections: Check terminal torque * Voltage fluctuations: Consider voltage stabilizer * Dirty contacts: Clean electromagnet surfaces 3. Contacts Welding Together Possible Causes & Solutions: * Overload condition: Check motor current vs FLA * Short circuit: Inspect load circuit * Undersized contactor: Upgrade to higher rating * High inrush current: Consider soft starter 4. Premature Contact Wear Possible Causes & Solutions: * Excessive duty cycle: Upgrade to AC-4 rated * Poor arc suppression: Replace arc chute * Wrong utilization category: Verify AC-3 vs AC-4 * Environmental contamination: Improve enclosure protection Maintenance Schedule Monthly Inspections * Visual inspection for overheating * Check for unusual operational noise * Verify proper contact operation * Clean external surfaces Quarterly Maintenance * Measure coil resistance * Check contact resistance (<1mΩ) * Inspect arc chute condition * Verify mounting hardware Annual Maintenance * Complete cleaning and inspection * Contact tip evaluation * Insulation resistance testing * Connection torque verification Why Choose Proax for ABB Contactors Local Expertise * 13 locations across Canada for immediate support * In-house engineers ready to assist with application selection * Technical training and product support * Same-day shipping from local inventory Comprehensive Service * Application engineering consultation * Custom panel design services * Emergency replacement support * Preventive maintenance programs Quality Assurance * Genuine ABB products only * Full manufacturer warranty * Technical documentation included * CSA compliance verification Get Expert ABB Contactor Support As Canada's trusted ABB authorized distributor, Proax combines extensive product knowledge with local engineering support. Our in-house engineers across 13 Canadian locations are ready to help you select, install, and maintain the right ABB contactor solution for your application. Need technical assistance or want to place an order? Contact us today for expert consultation and competitive pricing on ABB contactors and accessories.

Compressed air systems rely heavily on effective filtration to maintain equipment performance and prevent contamination. Within pneumatic components, air filters play a crucial role in removing moisture, particles, and other contaminants from compressed air lines. One of the most important features in modern air filtration systems is the auto drain mechanism, which significantly improves system reliability and reduces maintenance requirements. What is Auto Drain? Auto drain is an automated condensate removal system integrated into pneumatic air filters and other airline equipment. When compressed air passes through filtration equipment, moisture naturally condenses and collects in the filter bowl along with other liquid contaminants. The auto drain mechanism automatically expels this accumulated condensate without requiring manual intervention or system shutdown. The auto drain system typically consists of a float mechanism that opens a drain valve when condensate reaches a predetermined level. This allows water and other liquid contaminants to be expelled from the system while maintaining system pressure and continuous operation. Float-type auto drains are commonly available as air filter accessories for various filter series. How Auto Drain Systems Operate Auto drain equipped filters operate through a straightforward yet effective process. As compressed air flows through the filter element, contaminants are separated and fall into the collection bowl. When liquid condensate accumulates to a specific level, the float mechanism rises and activates the drain valve. The accumulated condensate is then expelled through the drain port while the system continues operating at full pressure. Modern filter designs like the AF-D modular air filters incorporate transparent bowl guards on larger sizes, providing 360° visibility for monitoring condensate levels while protecting the bowl from environmental damage. This visibility is particularly valuable when combined with auto drain systems, allowing operators to verify proper operation. Similarly, AFM-D modular mist separators benefit from auto drain functionality given their role in removing fine mist particles and aerosols that condense into liquid form. These units achieve 0.3µm filtration with 99.9% efficiency, making effective condensate removal essential for maintaining performance standards required in clean room applications. Operation With Auto Drain vs. Without Auto Drain With Auto Drain: * Continuous Operation: Systems maintain uninterrupted compressed air flow while automatically managing condensate removal * Pressure Maintenance: Full system pressure is maintained during drainage cycles, ensuring consistent air supply to downstream equipment * Consistent Performance: Automatic condensate removal prevents accumulation that could compromise filtration efficiency or cause water carry-over * Reduced Labor Requirements: Minimal manual intervention needed beyond periodic system inspection * Enhanced Reliability: Eliminates human error factors associated with manual drainage schedules Without Auto Drain (Manual Systems): * Manual Monitoring Required: Operators must regularly inspect filter bowls to determine when drainage is necessary * Scheduled Maintenance: Condensate removal typically requires either system shutdown or careful manual valve operation * Potential Performance Degradation: Risk of condensate overflow that could contaminate downstream equipment * Higher Labor Costs: More frequent inspection and manual intervention increases operational overhead * System Vulnerability: Reliance on human operators following proper drainage schedules Additional Equipment Requirements for Standard Manual Drain Systems While manual drain systems may appear simpler initially, they often require supplementary equipment and procedures for optimal operation: Drainage Infrastructure: Manual systems require proper condensate collection and disposal systems, including drain lines and collection vessels, particularly important in applications with environmental considerations. Monitoring Equipment: Pressure gauges, visual level indicators, and alarm systems help operators maintain proper drainage schedules and identify potential issues before they impact system performance. Isolation Components: Ball valves, isolation valves, or pressure relief systems may be necessary to safely perform manual drainage operations without complete system depressurization. Maintenance Scheduling Systems: Documentation systems, maintenance schedules, and operator training programs become critical to ensure consistent condensate removal and prevent system contamination. Enhanced Drain Valves: While basic manual drain valves are typically included, high-cycling applications may require premium drain valves designed for frequent operation and reliable sealing. Applications and Selection Considerations The choice between auto drain and manual drain configurations depends on several operational factors. Critical applications with continuous operation requirements typically benefit from auto drain systems, while applications with regular shutdown periods may effectively utilize manual drainage. Auto drain systems prove particularly valuable in applications using multiple filter stages, such as combining standard air filters with mist separators for comprehensive contamination control. The modular design of modern filter series allows seamless integration of auto drain equipped units throughout the filtration train. Cost considerations include both initial equipment investment and long-term operational expenses. While auto drain systems require higher initial investment, they often provide favorable return on investment through reduced labor costs, improved system reliability, and minimized risk of contamination-related equipment damage. Conclusion Auto drain technology represents a significant advancement in pneumatic air filtration, offering improved reliability, reduced maintenance requirements, and enhanced system performance. Whether implementing new filtration systems or upgrading existing installations, understanding auto drain operation and benefits enables informed decision-making that can improve both system performance and operational efficiency. For applications requiring high reliability and minimal maintenance intervention, auto drain equipped filters provide clear operational advantages. However, proper system design, including appropriate drain infrastructure and monitoring capabilities, remains essential regardless of the drainage method selected. Contact Us Proax is SMC's Elite distributor and has been in the marketplace for over 60 years. We continue to grow and expand our product line and services to meet our customer's needs. Currently Proax has over 250+ employees with 13 branch locations coast to coast. Our experienced team can help you select the right pneumatic air filtration solutions for your specific application requirements, whether you need auto drain equipped systems for critical applications or cost-effective manual drain configurations for standard use. For assistance with pneumatic air filter selection, auto drain system specifications, or any questions about your compressed air filtration needs, contact us today. Our knowledgeable staff can provide personalized recommendations to optimize your system performance and operational efficiency.

SMC continues to lead industrial automation with groundbreaking pneumatic technologies. These new releases are designed to boost connectivity, reduce energy use, and improve system performance across diverse manufacturing environments. As an authorized SMC distributor, Proax proudly presents the latest additions that can transform your operations. D-MPG Compact Position Sensor The D-MPG series delivers precise stroke position detection for pneumatic grippers and mini actuators, supporting high-performance automation in tight spaces. With a compact, modular design that separates the sensor head from the teach unit, it enables flexible integration into precision-driven applications. Key Applications: * Part presence/absence detection * Dimensional verification * Position-based sorting * High-precision assembly * Multi-point stroke detection Technical Highlights: * Repeatability: ±0.1 mm * Measurement Range: 25 mm (expandable to 35 mm) * Output Types: IO-Link, Analog, Switch * Quick and intuitive setup * IP67-rated for harsh environments EXW1-R Wireless Analog + Valve Manifold The EXW1 series is a compact, lightweight wireless communication module ideal for industrial robots and mobile fixtures. Designed for harsh or obstructed environments, it supports high-speed communication and flexible I/O configurations. Key Benefits: * High-speed data transmission up to 1 Mbps (EXW1-RD model) * External antenna support for shielded or obstructed installations * Configurations: Input, Output, or Mixed I/O * Digital operation (EXW1 is a digital-only version of the original analog system) VHL Lever Hand Valve The VHL series delivers reliable manual control in a compact form factor — up to 58% smaller than the VH200. Its vertical handle improves ergonomics, and multiple operation types provide design flexibility. Highlights: * 5-port vertical lever valve for space-constrained panels * Up to 45% weight reduction * 58% smaller footprint than previous models * 18.6 mm reduction in internal mounting height * 73% increase in flow rate * Operation Types: Spring return, Detent, Detent with shift-prevention lock RMTA Tool Changer for Cobots The RMTA series is designed for quick and secure tool changes in collaborative and light industrial robotics. With its compact, lightweight construction, it eliminates bulky flanges and maximizes payload efficiency. Key Features: * ISO 9409-1 compliance for universal compatibility * Payload options: 5 kg, 10 kg, 20 kg * M8 connector available for direct tool I/O interface * Built-in drop prevention for enhanced safety and reliability ZKJ Positive Pressure Units Maintains contamination control in cleanrooms with energy-efficient pressure management. VBAE Booster Regulator Delivers higher pressure output with less air – perfect for cutting energy costs without performance loss. CRB Double Vane Rotary Actuators Enhanced torque and durability for packaging, positioning, and material handling applications. Why Partner with Proax for SMC Pneumatics? * ✅ Authorized Distributor with direct access to SMC’s latest innovations * ✅ 13 Canadian locations + 1 U.S. branch for local expertise and fast support * ✅ In-house pneumatic engineers ready to assist with custom designs * ✅ Tailored solutions to fit your automation goals — not just off-the-shelf components * ✅ Trusted by industry leaders in food, pharma, automotive, and beyond Let’s talk about your automation goals and how SMC’s newest technologies can move you forward. Contact Proax to start a conversation that goes beyond product catalogs.

The landscape of industrial automation is changing rapidly. Traditional PLC systems, while reliable, often struggle to keep pace with the demands of modern manufacturing and Industry 4.0 initiatives. Enter PLCnext Technology from Phoenix Contact – a revolutionary approach to industrial control that's reshaping how we think about automation platforms. At Proax, we've seen firsthand how PLCnext Technology is transforming operations across Canada. As an authorized distributor with 13 locations nationwide and one in the USA, we're uniquely positioned to help you understand why this open automation platform represents the future of industrial control. Breaking Free from Vendor Lock-In One of the biggest challenges facing industrial facilities today is vendor lock-in. Traditional PLC systems often force you into proprietary ecosystems that limit flexibility and increase costs over time. PLCnext Technology takes a different approach with its open Linux-based architecture. This openness means you're not trapped by proprietary limitations. Instead, you can integrate third-party software and hardware seamlessly, protecting your investment while maintaining the freedom to evolve your systems as technology advances. For facility managers and engineers, this translates to reduced total cost of ownership and greater strategic flexibility. Multiple Programming Languages, One Platform What truly sets PLCnext apart is its ability to combine traditional IEC 61131-3 programming with high-level languages like C/C++, Python, and MATLAB Simulink – all running simultaneously on the same controller. This isn't just a theoretical advantage; it's a practical solution to real-world challenges. Your automation engineers can continue using familiar ladder logic and function block programming, while IT specialists can develop advanced algorithms using Python or C++. This collaboration eliminates the traditional silos between OT and IT teams, accelerating development and enabling more sophisticated automation solutions. Real-Time Performance Without Compromise Industrial automation demands precision timing, and PLCnext delivers. The platform's patented task handling system ensures that mixed-code applications work together seamlessly with synchronized, deterministic performance. Whether you're controlling high-speed manufacturing equipment or managing complex process automation, PLCnext maintains the real-time capabilities that industrial applications require. This real-time performance extends across all programming environments, meaning you don't have to sacrifice control precision for programming flexibility – you get both. Security and Safety at the Core Modern industrial systems face increasing cybersecurity threats while maintaining strict safety requirements. PLCnext Technology addresses both challenges with comprehensive certifications: * IEC 62443-4-1 ML 3 certification ensures robust cybersecurity from the ground up * TÜV certifications provide functional safety compliance up to SIL 3/PLe levels * IEC 61850 compatibility enables seamless integration with power systems and substations These certifications aren't just checkboxes – they represent a fundamental commitment to secure, safe automation that you can trust with your most critical applications. Future-Ready Technology Investment PLCnext Technology isn't just about solving today's problems; it's designed for tomorrow's challenges. The platform's open architecture and Linux foundation provide built-in support for emerging technologies like artificial intelligence, machine learning, and advanced analytics. The integrated cloud connectivity through Proficloud.io enables Industry 4.0 initiatives without requiring separate gateway devices. With support for over 50 communication protocols including MQTT, OPC UA, and REST APIs, PLCnext ensures your automation infrastructure can adapt to future requirements. Cost-Effective Implementation Beyond the strategic advantages, PLCnext offers immediate cost benefits. The basic version of PLCnext Engineer software is free, eliminating the significant licensing costs associated with traditional PLC programming environments. This alone can provide substantial savings, especially for multi-site operations. The platform's ability to reuse existing code across different programming languages and projects further reduces development time and costs. Combined with the extensive PLCnext Store ecosystem, you can leverage pre-built applications to accelerate project delivery. Download PLCnext Technology e-paper Modular and Flexible Architecture for Every Application The robust Phoenix Contact Axiocontrol series features several high-performance PLCs in various performance classes, all built on PLCnext Technology. These modular controllers provide exceptional flexibility for your station structure, whether you're dealing with simple control tasks or complex automation challenges. The PLCs can be extended with modules for both Axioline and Inline IP20 I/O systems, giving you the freedom to scale your system precisely to your needs. You can also add interfaces and control functions to the left of the PLCnext Control, creating a truly customized automation solution. Security is built in from the ground up – PLCnext Control is secure by design and certified by TÜV SÜD, with security based on a Trusted Platform Module (TPM) where user certificates can be stored. Core Controller Options: * AXC F 2152 - Advanced PLCnext Control for direct Axioline F I/O control with dual Ethernet interfaces * AXC F 3152 - High-performance controller for demanding applications * AXC F 1152 - Compact yet powerful PLCnext Control solution Extending Controller Functionality One of PLCnext's greatest strengths is its expandability. You can extend your PLCnext Control functions with safety, Ethernet, or AI modules that align to the left of the controller. This modular approach allows you to add additional Ethernet interfaces and optimize your controller for applications involving artificial intelligence and machine learning. The left-alignable PROFIsafe extensions are fully functional safety-oriented PLCs that extend your PLCnext Control's capabilities for safety applications up to SIL 3. Additionally, INTERBUS and PROFIBUS controllers are available to integrate legacy remote bus devices into your modern station architecture. Extension Module Examples: * Safety Extension Modules for critical safety applications * Additional Interface Modules for enhanced connectivity High Modularity with Comprehensive I/O Solutions PLCnext's modular philosophy extends to its I/O architecture. The extensive portfolio of I/O modules enables you to build PLC stations that optimally satisfy specific application requirements. You can connect block-modular I/O modules from the Axioline F product family as well as Axioline Smart Elements, which can be assembled flexibly in confined spaces. The system supports combining both I/O families with up to 63 I/O modules, providing incredible scalability. Beyond basic digital and analog modules, the portfolio includes specialized function modules, with some Axioline F modules available in versions designed for very harsh ambient conditions. Digital I/O Module Selection: * AXL SE DO16/1 - 16-channel digital output module for Smart Elements * AXL SE DI16/1 - 16-channel digital input module * AXL F DI16/1 DO16/1 2H - Combined 16-input/16-output module for Axioline F * AXL SE SSDO4/2 2A - Safety digital output module with SafetyBridge technology * AXL F SSDI8/4 1F - Safety digital input module for critical applications This modular approach means you're never locked into a fixed configuration. As your automation requirements evolve, your PLCnext system can grow and adapt alongside them. Your Partner in PLCnext Success At Proax, we understand that adopting new technology requires more than just purchasing hardware. That's why we offer comprehensive support to ensure your PLCnext implementation succeeds: * Expert consultation from our in-house engineering team who understand both the technology and your industry challenges * Local inventory across our 13 Canadian locations and 1 US location for fast delivery * Same-day shipping to minimize project delays * Free facility visits where our technical experts solve issues hands-on * Free pickup service for your convenience Getting Started with PLCnext Ready to explore how PLCnext Technology can transform your automation strategy? We offer several entry points: Complete Starter Kit (Product #1046568) - The AXC F 2152 starter kit includes everything needed for evaluation: PLCnext Control AXC F 2152, voltage switch, digital input and output modules, analog input and output modules, potentiometer, switch module, PROFICLOUD license, power supply unit, patch cable, and country-specific adapter plugs with comprehensive documentation. Scalable Solutions for Every Application PLCnext Technology scales from basic control applications to high-performance edge computing scenarios. Whether you're implementing a simple machine control system or a complex Industry 4.0 solution, the platform adapts to your needs. Popular applications include: * Energy management systems with integrated EMpro capabilities * Edge computing for real-time data processing * AI/ML integration for predictive maintenance and optimization * Multi-vendor system integration bridging different automation islands Contact our team today for a consultation to learn more about how PLCnext Technology and benefit on your application.

Bottom Line Up Front: Upgrading to high-performance dust collector valves like SMC's new JSXFA and JSXF series can save industrial facilities thousands of dollars annually through reduced downtime, lower energy consumption, and extended filter life, often paying for themselves within months. When most facility managers think about dust collection systems, they focus on the big-ticket items: the baghouse structure, the filters, and the fans. But there's a small component that can make or break your entire operation's profitability: your pulse valves. These seemingly simple devices are working behind the scenes, and when they fail or underperform, the financial ripple effects can be staggering. The Real Cost of Valve Failures Downtime: The Silent Profit Killer Consider a steel smelting facility where a single valve failure leads to inadequate filter cleaning. As dust accumulates on filter bags, airflow decreases, forcing the system to work harder. Within hours, differential pressure alarms start triggering. By day two, production may need to slow down. By day three, you're looking at a complete shutdown for emergency maintenance. Real-world impact: A mid-sized steel mill typically loses $50,000-$100,000 per day during unplanned dust collection downtime. If your traditional valves fail after 2-3 million cycles (industry standard), you're facing this scenario multiple times per year. SMC's new JSXFA and JSXF series, both engineered for 10+ million cycles, can extend this interval by 3-5 times. Energy Waste: Death by a Thousand Cuts Here's where the math gets interesting. Traditional spring-loaded pulse valves often require higher operating pressures and longer pulse durations to achieve effective cleaning. Both SMC's JSXFA and JSXF series feature springless elastomer diaphragm designs that deliver 35% reduced air consumption while providing 15% increased peak pressure. Let's crunch the numbers: A facility running 100 traditional valves at 6 bar pressure, pulsing 1,440 times daily, consumes approximately 2,500 cubic meters of compressed air per day. At $0.05 per cubic meter (typical industrial rate), that's $125 daily, or $45,625 annually just for pulse air. With SMC's new JSXFA and JSXF valves delivering 35% air consumption reduction, the same facility saves $15,969 per year in compressed air costs alone. Over a 10-year valve lifecycle, that's nearly $160,000 in energy savings. Industry-Specific Financial Impact Mining Operations In mining, dust collector downtime doesn't just stop production; it can trigger safety shutdowns across entire sections. Underground operations are particularly vulnerable, where a single pulse valve failure can cascade into evacuation procedures costing hundreds of thousands in lost production. Pharmaceutical Manufacturing For pharmaceutical facilities operating under strict FDA guidelines, filter integrity is critical. Poor pulse cleaning leads to premature filter replacement, but more importantly, it risks contamination events that can result in batch losses worth millions and regulatory complications. Food Processing In grain handling and food processing, inadequate dust collection creates explosion risks. Both SMC's JSXFA series (ATEX Category 2) and JSXF series (ATEX Category 3) offer certified explosive atmosphere compliance, while their reliable performance reduces the risk of costly safety incidents. The Technology Behind the Savings Springless Innovation Traditional pulse valves rely on springs that weaken over time, leading to inconsistent cleaning and eventual failure. Both SMC's JSXFA and JSXF series feature robust elastomer diaphragms that eliminate this failure point, creating more reliable sonic shock waves that effectively dislodge dust without the mechanical wear associated with spring mechanisms. Integrated vs. Modular Design Options The JSXFA series offers flexibility with solenoid or air-operated pilot valve actuation, making it ideal for retrofit applications or systems requiring specific control configurations. The JSXF series features an integrated solenoid design that simplifies installation and reduces potential failure points, perfect for new installations or complete system upgrades. Faster Response, Better Cleaning Both valve series deliver 45% faster response times, meaning shorter pulse durations achieve better cleaning results. This translates to: * Reduced compressed air consumption * Lower stress on filter media * More consistent differential pressure * Extended filter bag life Smart Control Integration The SMARTVENT control system can manage up to 32 pulse valves with precise timing control. This eliminates the inefficiencies of simple timer-based systems, optimizing cleaning cycles based on actual conditions rather than arbitrary schedules. Download the Series Catalog Calculating Your ROI To determine if upgrading makes financial sense for your operation, consider these key metrics: Annual Valve Maintenance Costs: Traditional valves requiring replacement every 2-3 years vs. SMC's JSXFA and JSXF valves lasting 5+ years based on cycle life. Energy Consumption: Current compressed air costs for pulse cleaning vs. 35% reduction with SMC's new JSXFA and JSXF technology. Filter Replacement Frequency: How often do you replace bags or cartridges due to incomplete cleaning vs. extended life with improved pulse effectiveness. Downtime Incidents: Historical unplanned maintenance events related to dust collection vs. projected reduction with higher reliability valves. Most facilities discover that SMC's new JSXFA and JSXF valves pay for themselves within 12-18 months through energy savings alone, with additional returns from reduced maintenance and extended component life. Beyond the Numbers: Operational Benefits While the financial case is compelling, the operational advantages extend beyond pure cost savings: * Predictable Maintenance: With 10+ million cycle life, you can schedule valve maintenance during planned outages rather than reacting to failures. * Consistent Performance: Stable pulse pressure and timing mean your dust collection system performs reliably day after day. * Simplified Inventory: Fewer valve types and longer service intervals reduce spare parts inventory requirements. * Reduced Safety Risk: More reliable dust collection means fewer explosive dust accumulation incidents. The Upgrade Decision The question isn't whether high-performance pulse valves like SMC's JSXFA and JSXF series provide value; the financial case is clear. The question is whether you can afford to keep losing money on inefficient, failure-prone technology. For facilities serious about operational efficiency and cost control, dust collector valve upgrades represent one of the highest-return investments available. With energy savings, reduced maintenance, and improved reliability, these small components deliver outsized impact on your bottom line. Ready to calculate your specific savings potential? Consider conducting an energy audit of your current dust collection system and compare it to the performance specifications of modern pulse valve technology. The numbers may surprise you, and your CFO will thank you. As SMC's elite distributor, Proax offers expert consultation to help you determine the best valve solution for your specific application. Contact us to discuss your dust collection challenges and discover how upgrading to SMC's latest pulse valve technology can transform your operational efficiency.

Picture this: your bottling line is running at full speed, but you're constantly worried about defective products slipping through inspection. Misaligned caps damage equipment downstream, contamination issues create costly recalls, and your brand reputation hangs in the balance with every bottle that leaves the facility. This scenario recently played out for a major North American bottled water manufacturer, and the solution they implemented showcases how advanced machine vision technology can transform quality control while maintaining production speeds exceeding 1,000 bottles per minute. The Industry Challenge: Speed vs. Quality in Beverage Production The beverage industry faces unique quality control challenges that traditional inspection methods struggle to address effectively. This particular manufacturer was experiencing significant issues with their existing bottle inspection system: * Inadequate cap detection: Bottle caps with small trapezoidal surfaces couldn't be properly evaluated * Critical blind spots: Two-camera systems missed tilted caps in certain orientations * Equipment damage: Misaligned caps were damaging downstream machinery * Quality escapes: Defective products reaching consumers and threatening brand integrity These challenges are common across the beverage industry, where high-speed production lines demand both speed and precision. Understanding Beverage Industry Quality Requirements Cap placement and seal integrity are fundamental to beverage quality and safety. Common issues that can compromise production include: * Plastic burrs interfering with proper cap placement * Misaligned or upside-down caps during feeding * Cap feeder jams and equipment malfunctions * Malformed bottle necks affecting seal quality * Improper threading causing loose or over-tightened caps * Production changeovers introducing tolerance variations When these defects go undetected, the consequences extend throughout the supply chain, affecting equipment reliability, product safety, and brand reputation. The Technology Solution: High-Speed Vision Inspection As an authorized Omron distributor, Proax recognizes the power of advanced vision sensors and systems in addressing these critical beverage industry challenges. The manufacturer's success story showcases what's possible with the right technology approach. How FH Vision Systems Achieve 1,000+ Bottles Per Minute Inspection The Omron FH vision system delivers exceptional performance for high-speed beverage applications through several key capabilities: High-Speed Processing Power * High-speed CMOS cameras capture clear images at production speeds * Simultaneous processing of up to four images ensures comprehensive inspection * Real-time decision making keeps pace with fast production lines Complete Quality Coverage * Liquid-level verification ensures proper fill volumes * Cap placement and integrity monitoring prevents seal failures * Tamper-band inspection confirms security features * Label positioning and quality verification Advanced Code Reading Capabilities The system excels at critical traceability requirements: * Date code, lot code, and factory code verification * Comparison against system time and location data * Reliable reading of both ink-printed and laser-marked codes * Proven performance on curved, compressed, elongated, or damaged codes Strategic Camera Positioning for Complete Coverage The successful implementation utilized strategic camera placement to eliminate blind spots: * Two cameras positioned 90 degrees apart * 45-degree angle to bottle flow for optimal visibility * Four inspection points at 90-degree intervals around each cap * Complete 360-degree monitoring of critical quality parameters Measurable Results in Beverage Production The implementation delivered significant operational improvements: Quality Achievements * 100% inspection coverage eliminating quality escapes * Zero blind spots ensuring comprehensive defect detection * Automated verification removing manual inspection requirements * Consistent quality standards across all production shifts Operational Benefits * Reduced product waste through early defect detection * Equipment protection preventing downstream damage * Eliminated contamination from seal integrity issues * Decreased customer complaints and returns Business Impact The success was so significant that the manufacturer expanded the solution to seven additional facilities nationwide, demonstrating the scalability and reliability of the technology. Why Choose the Right Technology Partner At Proax, we understand the unique challenges facing beverage manufacturers. Our expertise in vision sensors and systems combined with our status as an authorized Omron partner ensures access to cutting-edge technology and comprehensive support for both end users and system integrators. Our "Boots On the Ground" Approach We're currently running our "Boots On the Ground" campaign, where we come to your facility for free to solve your production bottlenecks. This proven process identifies and solves challenges in a single visit: 1. Pre-Visit Preparation * We gather information about your facility and specific needs to prepare for an effective visit 2. On-Site Assessment * Our sales and technical teams along with Omron specialists conduct a thorough assessment 3. Customized Solutions * We develop tailored solutions with our product offerings and in-house technical capabilities based on our assessment and your specific requirements Supporting Your Success * Application analysis: Understanding specific production requirements * Technical consultation: Providing expert guidance on optimal solutions * Product availability: Ensuring reliable supply and support * Performance optimization: Helping maximize throughput and quality results Technology Advantages for Beverage Applications The Omron FH Series vision system offers several advantages specifically beneficial for beverage production: Scalability and Flexibility * Support for up to 16 cameras for complex multi-station inspection * Compatibility with various GigE Vision cameras * Adaptable to different bottle sizes and production configurations Real-Time Intelligence * Manufacturing process monitoring and statistical process control * Immediate feedback for process adjustments * Data logging for quality compliance and traceability User-Friendly Operation * Menu-driven software simplifies setup and operation * PC-based integration for familiar interface * Comprehensive diagnostic capabilities Applications Beyond Basic Inspection Modern vision systems can address multiple beverage industry requirements simultaneously: * Product identification: Verify correct products on specific lines * Label inspection: Ensure proper placement, print quality, and compliance * Date and lot coding: Critical for traceability and recall management * Fill level consistency: Maintain consumer satisfaction and regulatory compliance * Packaging integrity: Detect damage or contamination before shipping Ready to explore vision system solutions for your applications? Contact us today to discuss your requirements and discover how proven inspection technology can deliver the reliability and performance your projects demand.

Kanthal AB, a leading steel manufacturer in Sweden, recently faced a critical challenge. Their rolling mill in Hallstahammar had relied on a DC motor and drive system installed more than 70 years ago. Spare parts were scarce, downtime risks were increasing, and system efficiency was falling behind modern standards. ABB stepped in with a complete modernization plan. While this success story took place overseas, the same level of transformation is available here in Canada — through Proax, an ABB Value Provider and authorized distributor. The Kanthal Upgrade: A Proven Success In the summer of 2021, ABB replaced Kanthal’s aging DC drive system with a fully integrated AC solution, built around the highly efficient ACS880 drive series. The upgrade included: * A new AC motor and ACS880 drive system * A 70-ton gearbox, transformer, and control system * Full electrical and mechanical installation * On-site commissioning, testing, and foundation work The results were significant: * Energy efficiency improved dramatically, with harmonic distortion dropping from 30% to 3–4% * Reliability increased and unplanned stoppages decreased * Operators gained greater process visibility and control via real-time monitoring * Maintenance costs dropped thanks to newer technology and simplified upkeep Bringing the Same Expertise to Canadian Manufacturers At Proax, we bring ABB’s global innovation to Canadian manufacturing environments. As an ABB Value Provider and authorized distributor, we don’t just supply products. We deliver complete solutions. Whether you're operating a metals facility, a packaging plant, or a food and beverage line, our local teams help you modernize with: * Technical consultation and design expertise * On-site support throughout deployment and after-sales service * Hands-on training to help your team operate and maintain systems confidently National Support with Local Commitment Our in-house engineering team is equipped to assist with everything from drive sizing and selection to integration, programming, and commissioning. We understand your application challenges and tailor ABB solutions for long-term reliability and performance. With our campaign named Boots on the Ground, our team members and manufacturer reps are currently touring facilities across Canada — offering free automation consultations directly on-site. It’s part of our commitment to stay close to our customers and offer proactive support where it matters most. Explore the Right Solutions Ready to modernize like Kanthal did? We offer the same ABB drives and expertise to Canadian facilities: * ABB ACS880 Single Drives * Explore All Drive Solutions Reference ABB Modernization Drives Efficiency at Kanthal’s Rolling Mill in Sweden

A leading manufacturer in the precision tooling and fabrication industry recently transformed its operations with a fully automated stacker and de-stacker solution powered by Omron’s Sysmac platform. Facing challenges related to manual handling and space constraints, the manufacturer set out to modernize its material flow—achieving measurable gains in safety, speed, and Just-In-Time (JIT) logistics. ? Reduced Labor Costs ?️ Improved Safety ⚙️ Increased Efficiency The Challenge Manual stacking was a bottleneck. Workers were regularly exposed to ergonomic strain, floor space was being used inefficiently, and staging operations introduced variability that complicated production schedules. Key issues included: * High injury risk and rising labor costs from repetitive manual stacking * Throughput limitations and inconsistent handling * Inefficient staging consuming critical warehouse real estate * Pressure to meet tight JIT delivery timelines The Solution With support of Omron’s Sysmac platform, the manufacturer deployed an advanced automated stacker and de-stacker system. This solution featured: * High-speed EtherCAT® communication for real-time control * Fully integrated conveyor and handling systems designed to manage a wide range of tote and pallet sizes * Seamless integration into the customer’s production line with minimal disruption The result? An intelligent system that stacks and de-stacks reliably, optimizes space, reduces manual labor, and ensures consistent operation across shifts. You can also check out our promotion the power of one sysmac solutions. The Results The benefits were immediate and impactful: * Reduced labor costs and improved worker safety * Increased process efficiency and production consistency * Optimized material flow, supporting reliable JIT logistics With enhanced operational control, the manufacturer now meets delivery targets with greater confidence while freeing up valuable floor space and human resources for higher-value tasks. Boots on the Ground As a trusted Omron distributor, Proax played a key role in this deployment—backed by our in-house engineering team and deep experience in automation integration. What sets us apart? * Technical consultation and design expertise * On-site support throughout deployment and after-sales service * Hands-on training to help your team operate and maintain your systems confidently — Explore our trainings * With our campaign named boots on the ground, our team members and manufacturer reps are now touring facilities across Canada, bringing free automation consultations directly to manufacturers like you. We don’t just sell parts. We bring full solutions to life, tailored to your plant’s needs. Ready to take the next step in automation? Let’s talk. Connect with our team to bring industrial automation to your facility. Related Categories & Series Box PC with Sysmac-PLC-MCE Panel PC with Sysmac-PLC-MCE NX1P Machine Automation Controller Machine Automation Controllers 1S Drives EtherCAT Sysmac General-Purpose Servo NJ5 Series Machine Automation Controller

SMC’s MXS and MXQ series are among the most popular precision slide tables used in industrial automation, prized for their high accuracy, rigidity, and versatility. Both series are designed for precise linear motion in compact spaces, but they differ in guide technology and certain performance characteristics. This comparison will help you understand their differences, strengths, and the industries where they excel. Key Features Overview FeatureSMC MXS SeriesSMC MXQ SeriesGuide TypeCross roller bearingsRecirculating ball bearingsBore Sizes (mm)6, 8, 12, 16, 20, 256, 8, 12, 16, 20, 25Stroke Range (mm)10–150 (varies by bore size)10–150 (varies by bore size)Positioning AccuracyHigh (±0.05 mm repeatability)Very high (±0.05 mm repeatability)RigidityHigh (due to cross roller guide)Higher (wider guide pitch, increased rigidity)OptionsStroke adjuster, shock absorber, end lock, bufferStroke adjuster, shock absorber, end lock, bufferMounting3 directions (side, axial, vertical)3 directions (side, axial, vertical)Auto Switch CapabilityYesYesRoHS CompliantYesYesFood Grade Grease OptionYesYes Technical Comparison Guide Mechanism * MXS uses cross roller bearings, providing smooth movement with minimal play and high precision, making it ideal for applications where rigidity and accuracy are paramount. * MXQ employs recirculating ball bearings, which offer even greater rigidity, improved load resistance (up to three times higher than MXS), and superior parallelism and perpendicularity. Load and Rigidity * The MXQ’s design, with a wider guide pitch and hardened stainless steel rails, allows it to handle higher moments and heavier loads than the MXS, making it more suitable for demanding industrial environments Stroke and Mounting * Both series offer similar stroke ranges and flexible mounting options, including side, axial, and vertical mounting, allowing integration into various machine layouts Functional Options * Both MXS and MXQ can be equipped with stroke adjusters (rubber, metal, or shock absorber), end lock (prevents table drop in case of air loss), and buffer mechanisms for smooth stopping * Auto switch capability is standard, supporting process monitoring and automation integration Specialized Versions * The MXQ offers a high-durability (XC4) variant for dusty environments, with up to four times the standard model’s durability, suitable for industries processing powders or fine particulates Application Examples Industries and Typical Uses IndustryApplication ExampleSeries PreferenceElectronics/AssemblyPrecision assembly, pick-and-place, PCB handlingMXS or MXQAutomotiveSmall part transfer, inspection, fixture positioningMXQ (higher load)PackagingSorting, labeling, light material handlingMXS or MXQMedical Device ManufacturingMicro-assembly, small part handlingMXS (precision)SemiconductorWafer handling, clean room automationMXQ (clean room, dust)Food & BeveragePackaging, sorting (with food grade grease option)MXS or MXQRobotics/AutomationEnd-of-arm tooling, precise motion controlMXQ Why Choose MXS? * Best for applications demanding high precision and smooth movement with moderate loads, such as electronics assembly or light pick-and-place tasks. MXS Digital Catalog Why Choose MXQ? * Ideal for applications requiring higher rigidity, load capacity, or operation in dusty environments, such as automotive component transfer or industrial automation in harsh conditions. MXQ Digital Catalog Summary Table: MXS vs. MXQ Feature/NeedBest ChoiceReasonHighest rigidity & loadMXQRecirculating bearings, wide guide pitchBest for precisionBothBoth offer ±0.05 mm repeatabilitySmoothest movementMXSCross roller bearings minimize playDusty/harsh environmentsMXQXC4 variant for powder/dust resistanceClean room compatibilityMXQEnhanced durability in clean environmentsCompact/lightweightBothBoth designed for compact spacesExtensive optionsBothStroke adjusters, end lock, buffer, etc. MXQ & MXS Air Slide Tables Datasheet Conclusion Both the SMC MXS and MXQ series are highly capable precision slide tables, but your choice should be guided by the specific requirements of your application: * Choose MXS for high-precision, smooth, moderate-load tasks in compact assemblies. * Choose MXQ for higher rigidity, greater load capacity, or environments with dust or particulates, and when the highest repeatability and mounting flexibility are needed. Need help choosing the right SMC slide table for your application? Contact Proax today — our automation experts are here to help.